
Inconel 718 Round Bar is one of the most trusted and versatile nickel-based superalloys in the world. Known for its exceptional strength, outstanding corrosion resistance, and ability to withstand extreme temperatures, it is widely used in aerospace, oil & gas, marine, automotive, and power generation sectors.
Whether operating at sub-zero temperatures or enduring extreme heat, Inconel 718 consistently delivers unmatched reliability in critical applications where failure is not an option.
1. What is Inconel 718?
Inconel 718 is a precipitation-hardenable nickel-chromium alloy engineered for high performance in extreme environments. It retains its mechanical properties across a wide temperature range – from cryogenic levels up to 1300°F (704°C) – making it suitable for both high-heat and sub-zero conditions.
Element | Percentage |
---|---|
Nickel (Ni) | 50–55% |
Chromium (Cr) | 17–21% |
Iron (Fe) | Balance |
Niobium + Tantalum | 4.75–5.50% |
Molybdenum (Mo) | 2.80–3.30% |
Titanium (Ti) | 0.65–1.15% |
Aluminum (Al) | 0.20–0.80% |
Other elements | Trace amounts |
This precise alloy composition provides exceptional tensile strength, resistance to oxidation, and protection against pitting and crevice corrosion.
2. Manufacturing Process of Inconel 718 Round Bars
Producing high-quality Inconel 718 Round Bars involves several precision-controlled steps:
- Melting & Alloying – Vacuum Induction Melting (VIM) or Vacuum Arc Remelting (VAR) for purity.
- Casting & Forging – Shaping into billets or blooms.
- Hot Rolling or Forging – Reducing size and refining grain structure.
- Heat Treatment – Solution annealing, aging, or double aging for maximum strength.
- Straightening & Grinding – Achieving precise tolerances and smooth surface finish.
- Final Inspection & Testing – Ultrasonic, tensile, and hardness testing to meet quality standards.
3. Mechanical & Physical Properties
Mechanical Properties (Typical at Room Temperature)
Property | Value |
---|---|
Tensile Strength | 1,350 MPa (min) |
Yield Strength | 1,000 MPa (min) |
Elongation | 12% (min) |
Hardness (Rockwell C) | 36–45 |
Physical Properties
- Density – 8.19 g/cm³
- Melting Range – 1,260–1,330°C
- Modulus of Elasticity – 205 GPa
These properties allow Inconel 718 to perform reliably in high-pressure, high-temperature, and corrosive operating conditions.
4. Corrosion & Oxidation Resistance
Inconel 718 offers superior resistance to:
- Saltwater corrosion — ideal for marine and offshore environments.
- Oxidizing and reducing agents — suitable for chemical processing.
- Sulphidation at elevated temperatures.
- Stress corrosion cracking in harsh environments.
Its corrosion resistance ensures longevity even in aggressive environments where other alloys degrade rapidly.
5. Weldability & Machinability
Inconel 718 is easier to weld than many other high-strength alloys due to its lower risk of post-weld cracking. Common welding methods include GTAW, GMAW, SMAW, and electron beam welding.
Machining requires expertise – slow cutting speeds, carbide tools, and ample lubrication are recommended for precision and tool life extension.
6. Heat Treatment & Precipitation Hardening
Heat treatment significantly enhances Inconel 718’s strength and durability:
- Solution Annealing – Dissolves alloying elements into the matrix.
- Precipitation Hardening (Aging) – Forms γ’ (gamma prime) and γ” (gamma double prime) phases for high strength.
This process ensures maximum performance in demanding applications.
7. Applications Across Industries
Aerospace
- Jet engine compressor blades
- Turbine discs and seals
- Exhaust systems
Oil & Gas
- Downhole drilling tools
- Wellhead components
- Subsea fasteners and valves
Marine
- Propeller shafts
- Submarine hardware
Power Generation
- Gas turbine rotors
- Nuclear reactor parts
Automotive & Motorsports
- Turbocharger components
- High-performance exhaust systems
8. Global Standards & Specifications
Inconel 718 Round Bars are manufactured to meet various global standards, including:
- ASTM B637 – Standard for precipitation-hardened nickel alloys.
- AMS 5662 / AMS 5663 – Aerospace industry standards.
- ISO & NACE MR0175 – Compliance for oil and gas environments.
9. Sourcing & Supply Chain Importance
Choosing the right supplier is as important as selecting the right alloy. A reputable supplier ensures:
- Certified quality with Mill Test Certificates (MTC).
- Consistent availability of various sizes.
- Custom machining and cut-to-length services.
10. Challenges & Considerations
- Higher Cost – More expensive than stainless steel.
- Long Lead Times – Especially for aerospace-grade orders.
- Machining Difficulty – Requires experienced operators and specialized tooling.
11. Comparisons with Similar Alloys
Alloy | Strength | Corrosion Resistance | Weldability | Cost |
---|---|---|---|---|
Inconel 718 | High | Excellent | Good | High |
Inconel 625 | Medium | Superior | Excellent | High |
Hastelloy C276 | Medium | Exceptional | Good | High |
Titanium Grade 5 | Medium | Good | Moderate | Very High |
12. Maintenance & Lifecycle
With proper use and regular inspections, Inconel 718 components can last decades without significant degradation, even in extreme service conditions.
13. Market Trends & Demand Outlook
Global demand for Inconel 718 is growing due to:
- Expansion in aerospace and defense projects.
- Increased offshore drilling activity.
- Rising demand for high-performance materials in renewable energy systems.
Inconel 718 Round Bar is a proven solution for industries that demand uncompromising strength, corrosion resistance, and durability. While the initial investment is higher, the long-term reliability, reduced maintenance, and consistent performance make it a cost-effective choice for critical applications.
When sourced from a trusted supplier and manufactured to international standards, Inconel 718 delivers results that few other materials can match.
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